Spot welding basics

1 - Build the workpiece

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Purpose


Use the Workpiece Builder workbench to easily build the workpiece with the welding positions


spotw_b100_workpiece

The specific workpiece document will be generated. Geometry from the external file will be imported to give shape to the part. Then dedicated information is assigned to be able to start any offline programming at later stage of the project. And finally the workpiece is completed in such way that it can be easily loaded and handled in the workcell layout where it is going to be processed.



Steps


1

Preparation

1.1

Workbench_WPC_40

Switch to the Workpiece Preparation workbench.

SimToClose                        

1.2

DocNew

Create a new, empty document.

 

If another document is already open in the running session, this step has to be executed. If not, this step can be skipped.

SimClose                        


2

Define the workpiece

2.1

SettingsGlobal

Verify the settings for importing geometry.

To use the workpiece properly in offline programming it is mandatory to import the geometry as exact geometry.

SimClose                        

2.2

Import

Import the geometry from the file BIW_Spot_Welding_Body.cgr, which is located on the installation drive of this manual.

SimClose                        

2.3

Wpc_Create

Create a new workpiece for the imported geometry.

SimClose                        


3

Build the workpiece shape

3.1

COM_Atach

Select and attach the part geometry to the workpiece document.

SimClose  


4

Define the process geometry

Create process geometry elements on the welding positions.

These welding positions can be imported from external data sources or can be created interactively.

4.1

Import

Import the welding positions from the file BIW_Spot_Welding_Spots.xml, which is located on the installation drive of this manual.

SimClose                        

4.2

ProcessGeometry

Set the process geometry creation mode to Point.

SimClose                        

4.3

ProcessGeometry_Point

Define some process geometry welding positions interactively on the car body with use of the manipulator.

SimClose                        


5

Save

5.1

Wpc_Create

Give the workpiece an appropriate name.

SimClose                        

5.2

SaveAs

Save the completed workpiece.


Information_24

Be sure to save your data frequently.


 


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