Generate the water jet cleaning program

4.2 - Program the surface operation

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Purpose


In this chapter you will create a surface operation and optimize it.


spray_b400_surfaceoperation

The cleaning surface will be programmed. Various methods are shown to program and optimize the individual tracks of the toolpath.

 


Steps


Information_24

Be sure to save your changes frequently.


1

Preparation (if needed)

1.1

Workbench_OLP_40

Switch to the Offline Programming workbench.

SimClose                        


2

Create the surface operation

2.1

OLP_Toolpath

Program the cleaning surface with use of the track strategy mode Parallel plane. This algorithm offers many attributes to specify how the toolpath is being calculated.

2.2

OLP_Toolpath

Have a look at the other strategies to calculate the toolpath to see the differences how the tracks are computed. This tutorial however continues based upon the Parallel plane calculation of the toolpath.

SimClose Geodesic by plane


3

Optimize the toolpath

3.1

OLP_Toolpath

open the Toolpath dashboard to see the number of tool positions along the path. We will reduce that number in the next steps.

3.2

OLP_ActiveProgram

Open the Active program dashboard. Change the approximation attributes to reduce the number of positions.



4

Technology optimization

4.1

OLP_ActiveProgram

Change the gun activation modes. Start the simulation to see the differences.

4.2

Sim_Play

Smooth the robot movement by editing the Accuracy and Speed attributes.


5

Track optimization

5.1

OLP_ActiveProgram

Rotate the global track orientation.  

5.2

OLP_ActiveProgram

Change the distance between the individual tracks.

5.3

OLP_ActiveProgram

Increase the process area to generate a global overrun of the in-process area. Pressing the small edit icon resets the attribute to its initial value.

5.4

OLP_ActiveProgram

Extend or shorten the in-process part of the tracks at a single side.

5.5

OLP_ActiveProgram

Add or remove tracks at the beginning or end of the programmed cleaning surface.

5.6

OLP_ActiveProgram

Change the off-process movement between the tracks.

5.7

OLP_ActiveProgram

Define how to bridge over gaps in the cleaning surface.


6

Download the program

6.1

OLP_ProgDownload

Generate the program to be downloaded to the robot controller.


7

Save the project

7.1

Save

Save the project under an appropriate name.




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